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New Garage, New Workbench: Simple Two-Level Workbench

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This post is sponsored by Kreg and Kreg’s new DIY project plan website, BuildSomething. Thanks for helping me make my new garage a more functional place to work! This project is also featured in 30 Builds to Put Your KregJig to Work.

New Garage, New Workbench: Simple Two-Level Workbench

Out of all of the new house projects I’ve added to my list, a workbench was definitely one of the new builds I was the most excited about. This is the first time we’ve lived somewhere with a garage, and I couldn’t WAIT to get to work making it a functional space for projects. After we finished unpacking and took about 10 trips to the dumpster to clear all of the boxes and packing materials out of our garage, the first thing we did was set up this simple shelving unit to organize everything that we’d previously had in our laundry room (yes, it was jam-packed full and impossible to keep organized). Then I painted half of the garage. Here’s what it looked like before:

garage-wall-1

You’ll see the after pic in a minute…

Now for my workbench! I knew I wanted to make a simple workbench and definitely wanted to DIY the whole thing for three reasons:

  1. To save some money. They really don’t tell you to factor approximately $1 million dollars extra into your home buying budget for incidentals.
  2. The bench needed to be long and lean to fit a little alcove on the side on our one-car garage.
  3. I wanted to break in my new Kreg Jig K4. It’s a tool for making pocket holes that I’ve wanted to try for quite a while.

So I drew up some plans and gathered about $45 worth of materials—a sheet of plywood and 64 feet of 2×4 lumber. Yes, sounds like a lot of 2x4s to make a simple two-level work bench. Bear with me. It’s perfect.

I’m pretty pleased with how it turned out:

make-a-simple-workbench-diy-1

And that’s also the painted garage–using the same color we used on the living room walls, except we didn’t tint it at 50%. We also mounted a pegboard to organize some of our odds and ends. I love it!

Like what you see? Here’s a breakdown of what I used for the workbench:

(This post also contains affiliate links. You can read more about that here. Thank you!)

  • (8) 96″ long pieces of 2×4 lumber (see cut list below)
  • (1) sheet of ¾” plywood (see cut list below)
  • Kreg Jig K4 and 2 1/2″ Kreg screws
  • (4) 2 1/2″ wood screws and (24) 1 1/4″ wood screws
  • Drill, circular saw, and miter saw
  • Measuring tape, pencil, chalk for marking cut lines
  • A helper OR clamps
  • Optional: Paint

Here’s a cut list for the 2x4s:

  • Top frame: (2) 68″ pieces and (3) 13″ pieces
  • Bottom frame: (2) 65″ pieces and (3) 10″ pieces
  • Legs: (8) 36″ pieces (Note: adjust based on your heigh preference…I’m tall!)

And for the plywood:

  • Top piece: (1) 72″ by 18″ piece
  • Bottom piece: (1) 66″ by 12″ piece

And here’s how to make a simple two-level workbench!

(Remember to wear a mask and eye protection while sanding and working with wood, and wear an appropriate mask while working with paints, stains, and finishes. Follow the directions and warnings from your particular brand. Do not use any tools without proper training, precautions, and supervision from a professional. Read my full terms of use here.)

Step 1: Build out the frames.

Once you’ve made all of your cuts (remember, measure twice, cut once!), start by building out the frames for each of the two levels. While one frame is bigger than the other is, they are both constructed in exactly the same way.

I like to lay everything out to visualize it. I worked on the top frame first, so I grabbed the (2) 68″ pieces and created a frame using (2) 13″ pieces. Then I took the remaining piece and put it in the center for support.

Make a Simple Two-Level Workbench

To help me remember which sides of the 13″ pieces I wanted to drill pocket holes on, I made small marks. Then, I used my Kreg Jig K4 to drill (2) pocket holes on the ends of each of the 13″ pieces. Once I’d drilled the pocket holes, I attached the 13″ pieces to the 68″ pieces using 2 1/2″ pocket hole screws.

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

You might be wondering—why pocket holes? Pocket holes allow you to join pieces of wood in a way that hides your screws in areas that aren’t visible when your project is finished. The pocket holes also create a super strong joint, which is critical for something like a workbench.

Follow these same instructions outlined in Step 1 to construct the bottom frame.

Step 2: Build your legs.

You’ll join (2) 36″ pieces of 2×4 for each leg, creating four legs. Use pocket holes to join each set of two pieces from the inside: I created (3) pocket holes, one near the top, one near the middle, and near the bottom.

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

Step 3: Attach the legs to the top frame. 

Drill a pocket hole in the top of each leg. You’ll drill up through this hole to attach each leg to the larger of the two frames. Then use 2 1/2″ pocket hole screws to drill up through the pocket holes and into the bottom of the top frame. The legs will be flush with the frame.

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

Make a Simple Two-Level Workbench

It’s starting to look like a workbench!

For the rest of this tutorial, head on over to Kreg’s fantastic new DIY project plan site, BuildSomething!

OR PIN IT FOR LATER!

Make a Simple Two-Level Workbench



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Wednesday 26th of April 2017

Thank You so much Brittany, yesterday I was cleaning my basement and found some of the stuff and planning to throw in the garbage. Today I saw this post just for searching what to do with those stuff and get the idea to create a new bench for use. I will try to use the above process hopefully it helps. Thanks Alot.

Lisa Silfwerbrand

Friday 21st of October 2016

I love this bench Brittany! I am all for anything I can build myself and this looks like it would be pretty easy! Thank you so much for sharing it at our Inspiration Galore Project Party last week. You are one of my Features this Sunday over at www.recreateddesigns.com. Pinned and shared. Have a great weekend!

Brittany Merth

Saturday 22nd of October 2016

Thank you so much Lisa!! I am honored to be featured! You have a great weekend, too.

Maria

Friday 21st of October 2016

This is lovely and what a functional piece for your garage! Your directions and pictures are detailed as well, and makes it even easier to follow. Thanks so much for sharing this with us on #shinebloghop this week!

Brittany Merth

Friday 21st of October 2016

Thank you Maria! I love it and use it every single day!!

Linda S

Thursday 20th of October 2016

Terrific! every home needs a workbench. This could be used as a sideboard or sofa table or any table/bench! Thanks for the instructions and tutorial.

Brittany Merth

Thursday 20th of October 2016

Thanks Linda! I'm so excited to finally have a garage--we haven't definitely put this new bench to good use!

Kate

Wednesday 19th of October 2016

This is great - I love a simple building plan. I'm going to make one of these as a potting bench. Thanks for the inspiration and cut list!

Brittany Merth

Thursday 20th of October 2016

Thanks Kate! This would be an awesome potting bench, and it'd be so easy to scale the measurements up or down!

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